Real-Time Costing
Real-Time Costing – a module of EPS’ comprehensive, turn-key Cost Management Suite – is a robust solution that can quickly make manufacturing locations more profitable. Real-Time Costing can be implemented in just four to eight weeks per process line, with a payback of only one to three months. Thanks to the turn-key nature of the solution, additional process lines can easily be brought on-line without assistance from EPS (after the initial implementation).
Real-Time Costing provides machine operators and production managers with immediate feedback on how their decisions impact the cost of production. Consequently, Real-Time Costing empowers process-level staff to be the first line of defense against inefficient, costly production practices and decisions, ensuring a more profitable and cost-effective operation.
Benefits of implementing Real-Time Costing include:
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Realized raw material and energy cost savings
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Identification of unprofitable products
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Enhanced quality assurance and consistency
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Detection of previously unidentified costs
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Increased awareness among the production staff about how production decisions impact the cost of production
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Supports continuous cost reduction efforts
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More accurate grade recipes and standard product cost
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Improved calibration and reliability of flow meters
Features and functionality include:
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User configurable calculations for recycled losses (broke)
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User configurable calculations for consumptions during production breaks
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User configurable rules for validation of actual vs. standard costs and consumptions
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Ability to set time-offsets for material consumptions per process tag
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Generic process historian, production system and quality system interfaces using web service technology
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Real-time costs and consumptions are available through web service interface and can be utilized by other applications
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User-friendly, informative screens developed for production staff to be used on the manufacturing floor
For more information on EPS Real-Time Costing, please contact us today!